PLC Programming for Industrial Process Equipment
Custom PLC logic for industrial process equipment — from furnaces and boilers to thermal oxidizers and material handling systems. Clean, documented code on Allen-Bradley, Siemens, Mitsubishi, Schneider, Omron, Beckhoff, and more — designed for reliability and fast commissioning.
Platforms We Program
Broad platform expertise across 8+ PLC families — from the most common industrial platforms to legacy retrofits and specialized systems. Our PLC-in-oxidizer-controls guide shows how that logic fits into thermal processing systems:
Allen-Bradley (Rockwell)
ControlLogix, CompactLogix, Studio 5000, FactoryTalk. Legacy PLC-5 and SLC-500 migration expertise.
Siemens
TIA Portal, S7-1500, S7-300/400 (legacy). PROFINET, MPI, PROFIBUS networks.
Mitsubishi Electric
MELSEC iQ-R, iQ-F, Q/L Series. GX Works programming environment.
Schneider Electric
Modicon M340/M580, EcoStruxure Machine Expert, Unity Pro.
Automation Direct
Click Plus, Do-more. Cost-effective retrofits and small process systems.
Omron
NJ/NX Series, CJ Series. Sysmac Studio. Process and packaging applications.
Beckhoff
TwinCAT 3 (IEC 61131-3). PC-based control for high-speed and precision applications.
CODESYS-Based Platforms
Phoenix Contact, Wago, and other CODESYS runtime environments.
And More
If it has a programming port, we can work with it. Contact us with your specific platform requirements.
What We Deliver
Every program leaves our hands clean, documented, and ready for your maintenance team. We develop in all IEC 61131-3 languages, and many projects continue into our HMI/SCADA development and controls integration work:
Ladder Logic (LD)
Industry-standard relay logic for discrete control
Structured Text (ST)
High-level language for complex calculations and data handling
Function Block Diagram
Graphical programming for process and PID control
Sequential Function Charts
Step-based programming for batch and sequencing operations
Safety PLC Integration
Designed for safety relay replacement and SIL-rated applications
Motion Control
Servo and VFD integration for positioning and coordinated motion
Industries We Serve
Our PLC programming expertise supports a wide range of industrial process equipment, including furnace and kiln controls, material handling systems, and process manufacturing:
Our Process
A structured approach ensures your project stays on-time, on-budget, and on-spec:
Scope
Define requirements, I/O lists, and functional specifications with your team.
Design
Architecture selection, tag structure, and program outline for review before coding begins.
Program
Write clean, documented PLC code following ISA standards and your naming conventions.
Test
Offline simulation and desktop testing to validate logic before going on-site.
Commission
On-site startup, I/O checkout, loop tuning, and operator training.
Support
Remote and on-site support to keep your system running. Emergency response available.