Direct-Fired Thermal Oxidizer PLC Migration
Emergency Siemens S5 replacement for a flexible packaging facility, including NFPA 86-aligned burner management logic, HMI upgrades, and CAM data logging to restore operation fast.
Industrial controls engineering firm based in Fishers, Indiana — PLC programming, HMI/SCADA, panel design, and commissioning for industrial process equipment. Thermal oxidizer & RTO specialists. Serving facilities nationwide since 2021.
Our engineering and partner team brings 50+ combined years of hands-on industrial controls experience across Allen-Bradley, Siemens, and Ignition SCADA platforms.
Every control system we design is built around Title V, CAM, MACT, and EPA requirements — not just operational convenience.
Available for rapid mobilization when a stack test fails, a valve sequences incorrectly, or a compliance deviation must be remediated before regulatory deadlines.
Indiana-based, available nationwide for RTO OEM subcontracting, facility service, and remote PLC support.
Every project delivered with as-built I/O lists, commented PLC code, updated wiring references, and operator documentation.
Full industrial controls firm where thermal oxidizer and RTO controls is the deepest, most proven practice area — a general IC firm with a flagship specialty.
A few representative controls projects that show how we support industrial process equipment — from thermal oxidizers and RTOs to compliance-critical environmental systems.
Emergency Siemens S5 replacement for a flexible packaging facility, including NFPA 86-aligned burner management logic, HMI upgrades, and CAM data logging to restore operation fast.
ControlLogix migration and sequence tuning for an automotive coating RTO that eliminated nuisance shutdowns, improved heat recovery, and reduced maintenance troubleshooting time.
Ignition-based monitoring added continuous data capture, automated exceedance detection, and audit-ready reporting after a chemical coatings facility received a notice of violation.
VIR Automation — industrial controls engineering, nationwide. Emergency support available.