Legacy PLC Migration

Upgrade aging PLC-5, SLC-500, and legacy Siemens systems to current platforms with disciplined logic migration, I/O mapping, safety verification, and documentation that supports a cleaner cutover.

Controls Capabilities

A good migration protects process behavior, not just hardware replacement. If you're evaluating timing, see when to upgrade your industrial PLC and our primer on industrial controls.

PLC-5 to ControlLogix Migration

Logic translation, data table cleanup, and I/O remapping for modern Rockwell architecture.

SLC-500 to CompactLogix Migration

Preserve proven logic while updating processors, communication, and I/O infrastructure.

Siemens S5 / S7-300 Migration

S7-1500 and TIA Portal migrations with logic conversion and HMI integration planning.

Interlock Verification, Testing & Handoff

Safety review, parallel testing where practical, and documented deliverables for startup and maintenance.

What We Migrate

Our migration work supports heavy industrial equipment where downtime, safety, and legacy logic all matter.

Thermal Oxidizer & RTO Controls

Preserve valve timing, BMS logic, and compliance-related functions during platform upgrades.

Industrial Furnace & Combustion Systems

Maintain temperature profiles, permissives, burner logic, and related safety sequences.

Material Handling & Process Equipment

Protect routing, batching, speed control, and process interlocks while modernizing hardware.

Mixed-Platform Facilities

Coordinate multi-vendor migrations and cutover plans across legacy panels and linked systems.

Have a Legacy PLC Upgrade?

We help plants retire unsupported hardware without losing the process knowledge embedded in the original controls. Free initial consultation.

Contact Us Today