Compliance Data Systems for Industrial Combustion & Environmental Equipment
Title V compliance historians, continuous emissions monitoring, and data acquisition systems purpose-built for thermal oxidizers, boilers, furnaces, and industrial combustion equipment. Ensure regulatory readiness with automated data logging, alarm event tracking, and reporting integration.
Why Compliance Data Systems Matter
Facilities operating thermal oxidizers, boilers, furnaces, and other combustion equipment under Title V permits must demonstrate continuous compliance with destruction efficiency, operating temperature, and emissions thresholds. Manual logging is error-prone and audit-risky. A properly configured compliance data system automates the entire chain — from sensor to regulatory report — giving you defensible records and real-time visibility into your equipment’s performance.
VIR Automation designs and deploys compliance data systems for thermal oxidizers, boilers, furnaces, and industrial combustion equipment. We understand the regulatory requirements driving your data needs, from Compliance Assurance Monitoring (CAM) plans to state agency reporting formats, and we build systems that satisfy auditors while giving your operators the information they need to run efficiently. If your permit relies on oxidizer performance, our guide to destruction efficiency explains one of the key metrics behind many monitoring strategies, and these projects often connect directly to commissioning and HMI/SCADA development.
What We Deliver
Every compliance data system is tailored to your permit requirements, equipment configuration, and reporting obligations:
CAM Historians
Compliance Assurance Monitoring data collection and long-term archival. Automated exceedance flagging tied to permit thresholds.
Continuous Emissions Monitoring
Real-time tracking of combustion chamber temperatures, inlet/outlet differentials, and destruction efficiency calculations.
Regulatory Reporting
Automated report generation for Title V semi-annual reports, deviation summaries, and state agency submission formats.
Alarm Event Logging
Timestamped alarm and event records with operator acknowledgment tracking. Full audit trail for every fault condition and response.
DAS Configuration
Data Acquisition System setup including sensor integration, signal conditioning, polling rates, and secure data storage architecture.
Burner Management Integration
Data logging tied to burner management system events — ignition sequences, flame failures, safety shutdowns, and purge cycles.
Implementation Approach
We follow a structured process to ensure your compliance data system meets both regulatory and operational requirements:
Permit Review
Analyze your Title V permit, CAM plan, and state reporting requirements to define exact data collection and retention needs.
System Design
Architect the data flow from field instruments through PLC to historian. Define tag lists, polling intervals, and storage retention policies.
Build & Configure
Deploy historian software, configure data tags, build report templates, and integrate with existing PLC and HMI infrastructure.
Validate & Train
Verify data accuracy against field instruments. Train operators on report generation, alarm management, and system maintenance.